Tag Archives: oil free screw air compressor

China best Explosion Proof Low Pressure Oil Free Dry Screw Air Compressor mini air compressor

Product Description

KDS Series Dry Screw Oil Free Compressor is used in all kinds of industries where air quality is important for the end products and production processes.These applications include food and beverage processing, pharmaceutical manufacturing and packaging, chemical and petrochemical processing, semiconductor and electronics manufacturing, the medical sector, automotive paint spraying, textile manufacturing and many more.

Only oil-free air compressors deliver 100% oil-free air, CHINAMFG develop oil-free air compressors especially for applications demanding the highest levels of purity. Zero risk of contamination means zero risk of damaged or unsafe products, or losses due to operational downtime.

Features:

World class oil-free compression element 
1.Unique seal design guarantees 100 % oil-free air
2.Operation far below critical speed
3.High overall efficiency, thanks to: 
 – superior rotor coating
 – element cooling jackets
4.No oil ‘clean up’ problems

SuperCoat – Energy savings and longer life Coating
Adekom’s exclusive SuperCoat rotor and housing coating process uses a mechanical and chemical CHINAMFG to insure the thinnest coating with the tightest possible grip. First, the rotor and housing surfaces are mechanically prepared to accept the coating. Then SuperCoat is precision-applied to insure the most even coat possible. Finally, all surfaces are heat-cured to solidify the mechanical/chemical bond. Compared to other coatings, SuperCoat delivers longer life and energy savings.

Energy Saving Electric Motor 
Highly efficient, totally enclosed fan-cooled (T.E.F.C.), IP55, class F electric motor can achieve high efficiency of 95.2% that brings an unprecedented level of energy saving. High quality high-speed bearings from “SKF” are fitted for continuous trouble-free operation.
Advanced control and monitoring system

Advanced control and monitoring
1.Overall system performance status with pro-active service indications, alarms for malfunctions and safety shutdowns
2.Multi-language selectable display 
3.All monitoring and control functions via 1 interface 
4.Wide communication possibilities 
5.Integration possible in many process control systems (field bus system)

High efficiency+high reliability water cooling
1.corrosion resistant stainless steel tubing 
2.highly reliable robot welding; no risk for leaks 
3.aluminium star insert increases heat transfer 
4.cooling water outside tubes guided by baffles 
no dead zones 
limited fouling 
no degradation in cooler performance 
easy cleaning 
very long service intervals

 

 

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Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

How do you choose the right size of air compressor for your needs?

Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:

1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.

2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.

3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.

4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.

5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.

6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.

7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.

8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.

By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.

China best Explosion Proof Low Pressure Oil Free Dry Screw Air Compressor   mini air compressorChina best Explosion Proof Low Pressure Oil Free Dry Screw Air Compressor   mini air compressor
editor by CX 2024-04-04

China factory Industrial Stationary Similar CHINAMFG Rand Clean Class 0 Silent 7 8 10 Bar Medical Oil Free Electric Direct Driven Pm VSD Rotary Screw Type Air Compressor 12v air compressor

Product Description

Germany Technology Industrial Silent Oil-free Electrical Rotary Oil Free Screw Air Compressor

Water lubricated oil free compressor-technical parameters:
 

Model Work pressure Capacity Power Noise Inlet and outlet diameters of cooling water Water inlet & outlet
T/H
Lubricating water
L
Dimensions Weight Air outlet diameter

 

WZS-06PMA 8.5 0.3~0.78 5.5 57 3/4″ 1.5 10 800x800x1100 460 3/4″
10.5 0.2~0.65
WZS-08PMA 8.5 0.35~1.17 7.5 57 3/4″ 2 10 800x800x1100 510 3/4″
10.5 0.3~1.05
12.5 0.24~0.81
WZS-11PMA 8.5 0.54~1.72 11 60 1″ 2.5 26 1200x800x1300 620 3/4″
10.5 0.45~1.42
12.5 0.35~1.10
WZS-15PMA 8.5 0.75~2.43 15 60 1″ 3.5 26 1200x800x1300 670 1″
10.5 0.65~2.17
12.5 0.6~1.85
WZS-18PMA 8.5 0.9~3.13 18.5 63 1″ 4 30 1400x1000x1520 730 1″
10.5 0.9~2.82
12.5 0.6~2.05
WZS-22PMA 8.5 1.1~3.62 22 63 1 1/2″ 5 30 1400x1000x1520 780 1″
10.5 0.97~3.21
12.5 0.85~2.78
WZS-30PMA 8.5 1.55~5.12 30 66 1 1/2″ 7 40 1500x1150x1500 1150 1 1/2″
10.5 1.255~4.43
12.5 1.1~3.63
WZS-37PMA 8.5 1.91~6.30 37 66 1 1/2″ 9 40 1500x1150x1500 1200 1 1/2″
10.5 1.60~5.33
12.5 1.42~4.77
WZS-45PMA 8.5 2.50~8.30 45 68 1 1/2″ 10 90 1800x1300x1750 1490 2″
10.5 1.91~6.30
12.5 1.70~5.56
WZS-55PMA 8.5 3.0~9.76 55 69 1 1/2″ 12 100 1800x1300x1750 1570 2″
10.5 2.60~8.55
12.5 2.30~7.67
WZS-75PMA 8.5 3.95~13.00 75 72 1 1/2″ 18 100 1800x1300x1750 1750 2″
10.5 3.40~11.50
12.5 3.0~9.70
WZS-90PMA 8.5 5.0~16.60 90 73 1 1/2″ 20 120 2200x1550x1800 2450 2 1/2″
10.5 4.30~14.66
12.5 3.72~12.60
WZS-110PMA 8.5 6.0~19.97 110 77 1 1/2″ 24 120 2200x1550x1800 2580 2 1/2″
10.5 5.0~16.66
12.5 4.65~15.56
WZS-132PMA 8.5 6.75~22.52 132 77 2″ 30 120 2200x1550x1800 2700 2 1/2″
10.5 6.0~19.97
12.5 5.07~16.90
WZS-160PMA 8.5 8.5~28.11 160 79 3″ 35 160 3000x1800x2100 3900 3″
10.5 706~25.45
12.5 6.7~22.52
WZS-185PMA 8.5 10~33.97 185 79 3″ 38 160 3000x1800x2100 4050 3″
10.5 8.72~29.00
12.5 7075~25.210
WZS-200PMA 8.5 11.2~36.75 200 80 4″ 42 200 3100x1850x2100 4200 4″
10.5 9.68~32.78
12.5 9.2~29.24
WZS-220PMA 8.5 12.2~39.67 220 80 4″ 47 200 3100x1850x2100 4400 4″
10.5 11.2~36.75
12.5 9.0~29.63
WZS-250PMA 8.5 13.5~44.78 250 80 4″ 53 200 3100x1850x2100 4800 4″
10.5 12.3~39.67
12.5 10.2~33.97

Before quotation:
1.Before quoting, what should users offer?
1).Discharge pressure (Bar, Mpa or Psi)
2).Air discharge/Air flow/Air capacity (m3/min or CFM)
3).Power supply (220/380V, 50/60Hz, 3Phase)

2.If I don’t know the pressure and air flow, what should I do?
1).Take the picture of nameplate, we will advise the suitable air compressor to you.
2).Tell us what industry you are, we can advise the suitable 1 (so as to air tank / air dryer / air filters).
 

SHIPPING
Delivery: time 5-25 working days after payment receipt confirmed(based on actual quantity)
packing:standard export packing. or customized packing as your
Professional: goods shipping forwarder.

FAQ
Q: OEM/ODM, or customers logo printed is available?
Yes, OEM/ODM, customers logo is welcomed.

Q:  Delivery date?
Usually 5-25 workdays after receiving deposit, specific delivery date based on order quantity

Q: what’s your payment terms?
Regularly doing 30% deposit and 70% balance by T/T, Western Union, Paypal, otherpayment terms also can be discussed based on our cooperation.

Q: How to control your quality?
We have professional QC team, control the quality during the mass production and inspectthe completely goods before shipping.

Q:  If we don’t have shipping forwarder in China, would you do this for us?
We can offer you best shipping line to ensure you can get the goods timely at best price.

Q: come to China before, can you be my guide in China?
We are happy to provide you orservice, such as booking ticket, pick up at the airport, booking hotel, accompany visiting market or factory

Thank you very much for viewing this page, and wish you a nice day!
 

Warranty: Unit 1 Year, Air End 2 Years
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Customization:
Available

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air compressor

What are the advantages of using rotary vane compressors?

Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:

1. Compact and Lightweight:

Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.

2. High Efficiency:

Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.

3. Quiet Operation:

Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.

4. Oil Lubrication:

Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.

5. Versatile Applications:

Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.

6. Easy Maintenance:

Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.

These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.

air compressor

Can air compressors be used for inflating tires and sporting equipment?

Yes, air compressors can be used for inflating tires and sporting equipment, providing a convenient and efficient method for achieving the desired air pressure. Here’s how air compressors are used for these purposes:

1. Tire Inflation:

Air compressors are commonly used for inflating vehicle tires, including car tires, motorcycle tires, bicycle tires, and even larger truck or trailer tires. Air compressors provide a continuous source of pressurized air, allowing for quick and accurate inflation. They are often used in automotive repair shops, gas stations, and by individuals who regularly need to inflate tires.

2. Sporting Equipment Inflation:

Air compressors are also useful for inflating various types of sporting equipment. This includes inflatable balls such as soccer balls, basketballs, footballs, and volleyballs. Additionally, air compressors can be used to inflate inflatable water toys, air mattresses, inflatable kayaks, and other recreational items that require air for proper inflation.

3. Air Tools for Inflation:

Air compressors can power air tools specifically designed for inflation purposes. These tools, known as inflators or air blow guns, provide controlled airflow for inflating tires and sporting equipment. They often have built-in pressure gauges and nozzles designed to fit different types of valves, making them versatile and suitable for various inflation tasks.

4. Adjustable Pressure:

One advantage of using air compressors for inflation is the ability to adjust the pressure. Most air compressors allow users to set the desired pressure level using a pressure regulator or control knob. This feature ensures that tires and sporting equipment are inflated to the recommended pressure, promoting optimal performance and safety.

5. Efficiency and Speed:

Air compressors provide a faster and more efficient inflation method compared to manual pumps. The continuous supply of compressed air allows for quick inflation, reducing the time and effort required to inflate tires and sporting equipment manually.

6. Portable Air Compressors:

For inflating tires and sporting equipment on the go, portable air compressors are available. These compact and lightweight compressors can be easily carried in vehicles or taken to sports events and outdoor activities, ensuring convenient access to a reliable air supply.

It is important to note that when using air compressors for inflating tires, it is recommended to follow manufacturer guidelines and proper inflation techniques to ensure safety and avoid overinflation.

air compressor

What are the safety considerations when operating an air compressor?

Operating an air compressor requires careful attention to safety to prevent accidents, injuries, and equipment damage. Here are some important safety considerations to keep in mind:

1. Read the Manual: Before operating an air compressor, thoroughly read and understand the manufacturer’s instruction manual. Familiarize yourself with the specific safety guidelines, recommended operating procedures, and any specific precautions or warnings provided by the manufacturer.

2. Proper Ventilation: Ensure that the area where the air compressor is operated has adequate ventilation. Compressed air can produce high levels of heat and exhaust gases. Good ventilation helps dissipate heat, prevent the buildup of fumes, and maintain a safe working environment.

3. Personal Protective Equipment (PPE): Always wear appropriate personal protective equipment, including safety glasses or goggles, hearing protection, and non-slip footwear. Depending on the task, additional PPE such as gloves, a dust mask, or a face shield may be necessary to protect against specific hazards.

4. Pressure Relief: Air compressors should be equipped with pressure relief valves or devices to prevent overpressurization. Ensure that these safety features are in place and functioning correctly. Regularly inspect and test the pressure relief mechanism to ensure its effectiveness.

5. Secure Connections: Use proper fittings, hoses, and couplings to ensure secure connections between the air compressor, air tools, and accessories. Inspect all connections before operation to avoid leaks or sudden hose disconnections, which can cause injuries or damage.

6. Inspect and Maintain: Regularly inspect the air compressor for any signs of damage, wear, or leaks. Ensure that all components, including hoses, fittings, and safety devices, are in good working condition. Follow the manufacturer’s recommended maintenance schedule to keep the compressor in optimal shape.

7. Electrical Safety: If the air compressor is electric-powered, take appropriate electrical safety precautions. Use grounded outlets and avoid using extension cords unless approved for the compressor’s power requirements. Protect electrical connections from moisture and avoid operating the compressor in wet or damp environments.

8. Safe Start-Up and Shut-Down: Properly start and shut down the air compressor following the manufacturer’s instructions. Ensure that all air valves are closed before starting the compressor and release all pressure before performing maintenance or repairs.

9. Training and Competence: Ensure that operators are adequately trained and competent in using the air compressor and associated tools. Provide training on safe operating procedures, hazard identification, and emergency response protocols.

10. Emergency Preparedness: Have a clear understanding of emergency procedures and how to respond to potential accidents or malfunctions. Know the location of emergency shut-off valves, fire extinguishers, and first aid kits.

By adhering to these safety considerations and implementing proper safety practices, the risk of accidents and injuries associated with operating an air compressor can be significantly reduced. Prioritizing safety promotes a secure and productive working environment.

China factory Industrial Stationary Similar CHINAMFG Rand Clean Class 0 Silent 7 8 10 Bar Medical Oil Free Electric Direct Driven Pm VSD Rotary Screw Type Air Compressor   12v air compressorChina factory Industrial Stationary Similar CHINAMFG Rand Clean Class 0 Silent 7 8 10 Bar Medical Oil Free Electric Direct Driven Pm VSD Rotary Screw Type Air Compressor   12v air compressor
editor by CX 2023-10-24