Tag Archives: low pressure compressor

China best Explosion Proof Low Pressure Oil Free Dry Screw Air Compressor mini air compressor

Product Description

KDS Series Dry Screw Oil Free Compressor is used in all kinds of industries where air quality is important for the end products and production processes.These applications include food and beverage processing, pharmaceutical manufacturing and packaging, chemical and petrochemical processing, semiconductor and electronics manufacturing, the medical sector, automotive paint spraying, textile manufacturing and many more.

Only oil-free air compressors deliver 100% oil-free air, CHINAMFG develop oil-free air compressors especially for applications demanding the highest levels of purity. Zero risk of contamination means zero risk of damaged or unsafe products, or losses due to operational downtime.

Features:

World class oil-free compression element 
1.Unique seal design guarantees 100 % oil-free air
2.Operation far below critical speed
3.High overall efficiency, thanks to: 
 – superior rotor coating
 – element cooling jackets
4.No oil ‘clean up’ problems

SuperCoat – Energy savings and longer life Coating
Adekom’s exclusive SuperCoat rotor and housing coating process uses a mechanical and chemical CHINAMFG to insure the thinnest coating with the tightest possible grip. First, the rotor and housing surfaces are mechanically prepared to accept the coating. Then SuperCoat is precision-applied to insure the most even coat possible. Finally, all surfaces are heat-cured to solidify the mechanical/chemical bond. Compared to other coatings, SuperCoat delivers longer life and energy savings.

Energy Saving Electric Motor 
Highly efficient, totally enclosed fan-cooled (T.E.F.C.), IP55, class F electric motor can achieve high efficiency of 95.2% that brings an unprecedented level of energy saving. High quality high-speed bearings from “SKF” are fitted for continuous trouble-free operation.
Advanced control and monitoring system

Advanced control and monitoring
1.Overall system performance status with pro-active service indications, alarms for malfunctions and safety shutdowns
2.Multi-language selectable display 
3.All monitoring and control functions via 1 interface 
4.Wide communication possibilities 
5.Integration possible in many process control systems (field bus system)

High efficiency+high reliability water cooling
1.corrosion resistant stainless steel tubing 
2.highly reliable robot welding; no risk for leaks 
3.aluminium star insert increases heat transfer 
4.cooling water outside tubes guided by baffles 
no dead zones 
limited fouling 
no degradation in cooler performance 
easy cleaning 
very long service intervals

 

 

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Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

Are there special considerations for air compressor installations in remote areas?

Yes, there are several special considerations to take into account when installing air compressors in remote areas. These areas often lack access to infrastructure and services readily available in urban or well-developed regions. Here are some key considerations:

1. Power Source:

Remote areas may have limited or unreliable access to electricity. It is crucial to assess the availability and reliability of the power source for operating the air compressor. In some cases, alternative power sources such as diesel generators or solar panels may need to be considered to ensure a consistent and uninterrupted power supply.

2. Environmental Conditions:

Remote areas can present harsh environmental conditions that can impact the performance and durability of air compressors. Extreme temperatures, high humidity, dust, and corrosive environments may require the selection of air compressors specifically designed to withstand these conditions. Adequate protection, insulation, and ventilation must be considered to prevent damage and ensure optimal operation.

3. Accessibility and Transport:

Transporting air compressors to remote areas may pose logistical challenges. The size, weight, and portability of the equipment should be evaluated to ensure it can be transported efficiently to the installation site. Additionally, the availability of suitable transportation infrastructure, such as roads or air transportation, needs to be considered to facilitate the delivery and installation process.

4. Maintenance and Service:

In remote areas, access to maintenance and service providers may be limited. It is important to consider the availability of trained technicians and spare parts for the specific air compressor model. Adequate planning for routine maintenance, repairs, and troubleshooting should be in place to minimize downtime and ensure the longevity of the equipment.

5. Fuel and Lubricants:

For air compressors that require fuel or lubricants, ensuring a consistent and reliable supply can be challenging in remote areas. It is necessary to assess the availability and accessibility of fuel or lubricant sources and plan for their storage and replenishment. In some cases, alternative or renewable fuel options may need to be considered.

6. Noise and Environmental Impact:

Remote areas are often characterized by their natural beauty and tranquility. Minimizing noise levels and environmental impact should be a consideration when installing air compressors. Selecting models with low noise emissions and implementing appropriate noise reduction measures can help mitigate disturbances to the surrounding environment and wildlife.

7. Communication and Remote Monitoring:

Given the remote location, establishing reliable communication channels and remote monitoring capabilities can be essential for effective operation and maintenance. Remote monitoring systems can provide real-time data on the performance and status of the air compressor, enabling proactive maintenance and troubleshooting.

By addressing these special considerations, air compressor installations in remote areas can be optimized for reliable operation, efficiency, and longevity.

air compressor

How do you troubleshoot common air compressor problems?

Troubleshooting common air compressor problems can help identify and resolve issues that may affect the performance and functionality of the compressor. Here are some steps to troubleshoot common air compressor problems:

1. No Power:

  • Check the power source and ensure the compressor is properly plugged in.
  • Inspect the circuit breaker or fuse box to ensure it hasn’t tripped or blown.
  • Verify that the compressor’s power switch or control panel is turned on.

2. Low Air Pressure:

  • Check the air pressure gauge on the compressor. If the pressure is below the desired level, the compressor might not be building up enough pressure.
  • Inspect for air leaks in the system. Leaks can cause a drop in pressure. Listen for hissing sounds or use a soapy water solution to identify the location of leaks.
  • Ensure the compressor’s intake filter is clean and not clogged, as this can restrict airflow and reduce pressure.

3. Excessive Noise or Vibration:

  • Inspect the compressor’s mounting and foundation to ensure it is secure and stable. Loose mounts can cause excessive noise and vibration.
  • Check for loose or damaged components, such as belts, pulleys, or motor mounts. Tighten or replace as necessary.
  • Verify that the compressor’s cooling system, such as the fan or fins, is clean and free from obstructions. Overheating can lead to increased noise and vibration.

4. Air Leaks:

  • Inspect all connections, valves, fittings, and hoses for leaks. Tighten or replace any loose or damaged components.
  • Apply a soapy water solution to suspected areas and look for bubbles. Bubbles indicate air leaks.
  • Consider using thread sealant or Teflon tape on threaded connections to ensure a proper seal.

5. Excessive Moisture in Compressed Air:

  • Check the compressor’s drain valve and ensure it is functioning properly. Open the valve to release any accumulated moisture.
  • Inspect and clean the compressor’s moisture separator or air dryer, if equipped.
  • Consider installing additional filtration or drying equipment to remove moisture from the compressed air system.

6. Motor Overheating:

  • Ensure the compressor’s cooling system is clean and unobstructed.
  • Check the motor’s air intake vents and clean any dust or debris that may be blocking airflow.
  • Verify that the compressor is not being operated in an excessively hot environment.
  • Check the motor’s lubrication levels and ensure they are within the manufacturer’s recommended range.
  • Consider using a thermal overload protector to prevent the motor from overheating.

If troubleshooting these common problems does not resolve the issue, it may be necessary to consult the manufacturer’s manual or seek assistance from a qualified technician. Regular maintenance, such as cleaning, lubrication, and inspection, can also help prevent common problems and ensure the optimal performance of the air compressor.

air compressor

How do you choose the right size of air compressor for your needs?

Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:

1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.

2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.

3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.

4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.

5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.

6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.

7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.

8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.

By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.

China best Explosion Proof Low Pressure Oil Free Dry Screw Air Compressor   mini air compressorChina best Explosion Proof Low Pressure Oil Free Dry Screw Air Compressor   mini air compressor
editor by CX 2024-04-04

China high quality 45kw 60HP 4bar Low Pressure Double-Stage Permanent Magnet Variable Frequency Screw Air Compressor for Taxtile Industry air compressor repair near me

Product Description

Product Description

Detailed Photos

Product Parameters

Model KATL-60PMD
Power(KW) 45
Pressure(BAR) 4
Volume flow(m³/min) 12.2
Pipe Diameter  G2 1/2
Weight(kg) 1650
Dimension(mm)  2100*1440*1650

Certifications

Packaging & Shipping

Installation Instructions

Company Profile

    ZheJiang Kingair Industrial Co., Ltd., is the core technology solution provider for compressed gas system solutions, with mature operation experience and excellent brand reputation in the 3 major areas : product system, core technology and solutions.

    The company has strong comprehensive strength, the factory is located in Xihu (West Lake) Dis., ZheJiang , covers an area of 30000 square meters, has a strong equipment production capacity. In the course of 20 years of operation and development, we have always adhered to the enterprise spirit of”professionalism, innovation, energy saving and service”, deeply implemented the strategic policy of environmental protection and low carbon, and realized the construction of high intelligent and efficient air pressure system industry chain.

    Kingair focuses on R&D, production and trade, and produces air compressor products with stable overall performance, advanced control system, superior, gas environment, reasonable design, higher efficiency and longer service life.

    Eachproduct of the company has passed the IS09000 quality management system certification, European CE, ISO certification, etc., and has established a complete set of mature foreign trade operation system. The products are popular in more than 80 countries and regions in Asia, Europe,Africa and America.

 

FAQ

Q1. Is KINGAIR trading company or manufacturer ?
A: We are professional manufacturer of screw air compressor, more than 20 years experience.

Q2. How long is KINGAIR delivery time ?
A: KINGAIR standard delivery time is 15 working days after confirmed order.For the other non-standard requirements will be discussed case by case.

Q3. How about your after-sales service?
A: 1. Provide customers with installation and commissioning online instructions.
2. Well-trained engineers available to overseas service.
3. CHINAMFG agents and after service available arrange our engineers to help you training and installation.

Q4. What is the available voltage KINGAIR compressor?
A:KINGAIR available voltage include 380v/50hz/3p,400v/50hz/3p,415v/50hz/3p,220v/60hz/3p,440v/60hz/3p,And
KIGNAIR also supplies the required voltage.

Q5. Do you have any certificate ?
A: Yes, according to customer’s market need, we can offer CE certificate, ISO certificate, etc.

Q6. Do you offer OEM service ?
A: Yes, both OEM & ODM service can be accepted.

Q7. Can KINGAIR machines be run in high temperature environment?What is working temperature range?
A: Yes, KINGAIR machines would run in high temperature environment countries. Such as India, UAE, South Africa, Saudi Arabia, Iraq, Pakistan, etc.

After-sales Service: Online Technology Support
Warranty: 12months
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Samples:
US$ 9300/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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air compressor

How does variable speed drive technology improve air compressor efficiency?

Variable Speed Drive (VSD) technology improves air compressor efficiency by allowing the compressor to adjust its motor speed to match the compressed air demand. This technology offers several benefits that contribute to energy savings and enhanced overall system efficiency. Here’s how VSD technology improves air compressor efficiency:

1. Matching Air Demand:

Air compressors equipped with VSD technology can vary the motor speed to precisely match the required compressed air output. Traditional fixed-speed compressors operate at a constant speed regardless of the actual demand, leading to energy wastage during periods of lower air demand. VSD compressors, on the other hand, ramp up or down the motor speed to deliver the necessary amount of compressed air, ensuring optimal energy utilization.

2. Reduced Unloaded Running Time:

Fixed-speed compressors often run unloaded during periods of low demand, where they continue to consume energy without producing compressed air. VSD technology eliminates or significantly reduces this unloaded running time by adjusting the motor speed to closely follow the air demand. As a result, VSD compressors minimize energy wastage during idle periods, leading to improved efficiency.

3. Soft Starting:

Traditional fixed-speed compressors experience high inrush currents during startup, which can strain the electrical system and cause voltage dips. VSD compressors utilize soft starting capabilities, gradually ramping up the motor speed instead of instantly reaching full speed. This soft starting feature reduces mechanical and electrical stress, ensuring a smooth and controlled startup, and minimizing energy spikes.

4. Energy Savings at Partial Load:

In many applications, compressed air demand varies throughout the day or during different production cycles. VSD compressors excel in such scenarios by operating at lower speeds during periods of lower demand. Since power consumption is proportional to motor speed, running the compressor at reduced speeds significantly reduces energy consumption compared to fixed-speed compressors that operate at a constant speed regardless of the demand.

5. Elimination of On/Off Cycling:

Fixed-speed compressors often use on/off cycling to adjust the compressed air output. This cycling can result in frequent starts and stops, which consume more energy and cause mechanical wear. VSD compressors eliminate the need for on/off cycling by continuously adjusting the motor speed to meet the demand. By operating at a consistent speed within the required range, VSD compressors minimize energy losses associated with frequent cycling.

6. Enhanced System Control:

VSD compressors offer advanced control capabilities, allowing for precise monitoring and adjustment of the compressed air system. These systems can integrate with sensors and control algorithms to maintain optimal system pressure, minimize pressure fluctuations, and prevent excessive energy consumption. The ability to fine-tune the compressor’s output based on real-time demand contributes to improved overall system efficiency.

By utilizing variable speed drive technology, air compressors can achieve significant energy savings, reduce operational costs, and enhance their environmental sustainability by minimizing energy wastage and optimizing efficiency.

air compressor

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

Air Leakage:

Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

Noise Pollution:

Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

Emissions:

While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

Proper Waste Management:

Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

Sustainable Practices:

Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

air compressor

Are there portable air compressors available for home use?

Yes, there are portable air compressors specifically designed for home use. These portable models offer convenience, versatility, and ease of use for various tasks around the house. Here are some key points about portable air compressors for home use:

1. Compact and Lightweight: Portable air compressors are typically compact and lightweight, making them easy to transport and store. They are designed with portability in mind, allowing homeowners to move them around the house or take them to different locations as needed.

2. Electric-Powered: Most portable air compressors for home use are electric-powered. They can be plugged into a standard household electrical outlet, eliminating the need for gasoline or other fuel sources. This makes them suitable for indoor use without concerns about emissions or ventilation.

3. Versatile Applications: Portable air compressors can be used for a wide range of home applications. They are commonly used for inflating tires, sports equipment, and inflatable toys. They are also handy for operating pneumatic tools such as nail guns, staplers, and paint sprayers. Additionally, portable air compressors can be used for cleaning tasks, powering airbrushes, and other light-duty tasks around the house.

4. Pressure and Capacity: Portable air compressors for home use typically have lower pressure and capacity ratings compared to larger industrial or commercial models. They are designed to meet the needs of common household tasks rather than heavy-duty applications. The pressure and capacity of these compressors are usually sufficient for most home users.

5. Oil-Free Operation: Many portable air compressors for home use feature oil-free operation. This means they do not require regular oil changes or maintenance, making them more user-friendly and hassle-free for homeowners.

6. Noise Level: Portable air compressors designed for home use often prioritize low noise levels. They are engineered to operate quietly, reducing noise disturbances in residential environments.

7. Cost: Portable air compressors for home use are generally more affordable compared to larger, industrial-grade compressors. They offer a cost-effective solution for homeowners who require occasional or light-duty compressed air applications.

When considering a portable air compressor for home use, it’s important to assess your specific needs and tasks. Determine the required pressure, capacity, and features that align with your intended applications. Additionally, consider factors such as portability, noise level, and budget to choose a suitable model that meets your requirements.

Overall, portable air compressors provide a practical and accessible compressed air solution for homeowners, allowing them to tackle a variety of tasks efficiently and conveniently within a home setting.

China high quality 45kw 60HP 4bar Low Pressure Double-Stage Permanent Magnet Variable Frequency Screw Air Compressor for Taxtile Industry   air compressor repair near meChina high quality 45kw 60HP 4bar Low Pressure Double-Stage Permanent Magnet Variable Frequency Screw Air Compressor for Taxtile Industry   air compressor repair near me
editor by CX 2023-11-21